Maximising Thermoforming Efficiency with Advanced Technology in Dentistry

The latest advancements in the world of dental thermoforming are transforming the way
dental labs & clinics create aligners, retainers, and other thermoformed appliances.
Understanding these advancements is crucial as it helps you learn about their benefits so
that you can improve the thermoforming workflow of your practice or lab. The right
equipment will offer you a combination of efficiency, precision and cost-effectiveness.

In this article, we will discuss how Taglus helps you in maximising thermoforming efficiency
with advanced thermoforming technology. Taglus is a leading manufacturer of
thermoplastic sheets and thermoforming machines. Let’s explore Taglus’ equipments that
maximises lab productivity, primarily Taglus Duoform, Taglus Autoform, and Taglus
Autoform Roll.

Taglus Duoform: Accuracy with Ease of Use

Taglus Duoform is suitable for smaller laboratories or clinics that manufacture aligners and
retainers. It accommodates 125 mm round sheets and arch-shaped sheets from Taglus.

What Makes It Special?

Immediate Heating: The shortwave infrared heater of the Duoform attains working
temperature in a matter of one second. This saves time and ensures uniform heating, which
is a critical factor in obtaining consistent results.

Optimal Forming Pressure: It works on 4 bars (60 PSI) of forming pressure, which delivers
accurate thermoforming. This ensures that thermoformed appliances fit precisely.

User-Friendly Interface: A touchscreen display delivers real-time feedback on temperature,
pressure, and time. This makes it easy for an operator with minimal training to use it
efficiently.

Compact Design: Weighing only 15 kg and measuring around 395 mm x 390 mm x 225 mm,
it fits easily into any dental lab or clinic without causing any space constraints. It works
silently, which ensures a calm atmosphere for the staff as well as the patients.

Cost Efficiency: With its multiple innovative features, Duoform reduces the need for
multiple machines, hence saving capital expenditure. It is very economical for labs seeking
to extract maximum output with minimal capital investment.

Taglus Autoform: The all-in-one thermoforming machine
Taglus Autoform is meant for labs and clinics having extensive thermoforming output. It
combines multiple steps in one automated workflow.

What Makes It Special?

Fast Production: Produces up to 140 aligners per hour. Itis ideal for high-volume workflows.

Integrates Seamlessly in the Workflow: The Taglus Autoform is suitable for practices or
labs that are not yet prepared to scale up to high-volume production requiring films, offering
an efficient and practical solution for moderate production needs.

Compact, Powerful, & User-Friendly: It has a dimension of 1296 mm x 1145 mm x 690 mm
and possesses intuitive controls, which makes it easier to use.

Consistent Results: Its advanced heating system and versatility efficiently fulfil the diverse
requirements of a workflow.

Taglus Autoform Roll Machine: Streamline with Film Rolls

To achieve even greater efficiency, further consideration may be given to the Taglus
Autoform Roll Machine. This equipment streamlines the process of handling materials and
fulfils your large-scale thermoforming needs by using rolls instead of thermoforming
transparent aligner sheets and retainer sheets.

What Makes It Special?

High Output: Similar to Autoform, it produces up to 120 aligners per hour, but its roll-based
system leads to continuous production with minimal human intervention.

It can handle film thicknesses of up to 1.5 mm and offers a forming area of 100 mm x 85 mm.
This effectively fulfils your production requirements in terms of quality and quantity.

Lower Material Costs: Film rolls are cheaper than sheets. With Taglus’ pre-validated rolls,
you can save up to 73% in material costs.

The Taglus Autoform Roll is suitable for laboratories that are concerned with saving on costs
and production time without sacrificing output quality.

Laser Aligner Cutter: The Finishing Touch

Cutting aligners manually is time-consuming and inconsistent. The Laser Aligner Cutter
(LAC) automates this step, making it precise and faster.

Fast Cutting: It cuts an aligner in less than a minute. This limits the bottlenecks in
production and increases daily output while maintaining its quality.

Smooth Edges: The laser cutting provides smooth and precise cutting at every aligner,
eliminating the time-consuming step of post-cut polishing.

Engraving: The LAC can engrave a number or label onto each aligner for identification; this
feature is extremely useful when handling multiple pieces and offers a customisation option.

Wide Compatibility: It is compatible with all major thermoforming systems. Adding the
Laser Aligner Cutter to your workflow ensures aligners meet high standards while freeing up
technician time.

Tips for Optimising Thermoforming Workflows

Benefit from Automation: Use machines like the Autoform and Autoform Roll to automate
repetitive tasks. This reduces errors and boosts efficiency.

Choose Compatible Materials: Taglus has its own range of premium-quality thermoplastic
sheets and rolls that are pre-validated for its machines. Using these guarantees optimal
performance and fewer errors.

Invest in Compact Equipment: Taglus Duoform is ideal for situations with space limitations
and a lesser production requirement. Additionally, it features a dedicated arch attachment
designed for use with Taglus Arch sheets. These unique, dental arch-shaped thermoforming
sheets help minimise plastic waste, making them an eco-friendly choice.

Train Your Team: Invest in training for your technicians. Machines like the Autoform,
Duoform, Autoform Roll machine and LAC are user-friendly but benefit from skilled
operators.

Plan for Growth: If your lab’s output is increasing, switch to machines like Autoform Roll,
which keeps up with your rising demands. Also, include machines like Laser Aligner Cutter
into your thermoforming workflow, which efficiently automates your time-consuming steps.

Reduce Waste: Roll-based systems like the Autoform Roll minimise material waste,
lowering costs over time.

Maintain Equipments: Regularly clean and maintain your machines to ensure long-term
reliability. Follow the manufacturer’s guidelines closely.

Conclusion:

Thermoforming machines like the Taglus Duoform, Taglus Autoform, Taglus Autoform Roll,
and Laser Aligner Cutter can transform your dental lab. Whether you’re just starting or
scaling up, these tools simplify workflows, reduce costs, and improve appliance quality.
Advancing your thermoforming workflows is not just about keeping up; it’s about staying
ahead by incorporating cutting-edge tools into your lab or clinic.

Have any queries? Our Team is always here to help you!